Ultrakomp

Ensuring continuous operations in a comfortable and safe manner.

- Automatic lifting and blockage system.
- Easy handling by one single operator.
- Maximum safety.
- Ongoing works without breaks.

Request a Quote

Technical Data
Further info
Accessories
Photos
Videos

Material	Steel
Pressure	Airbag in upper and lower frames - 7 Bar (100PSI)
Heating	Silicone Heating Elements - 185º C (365º F) Max.
Cooling	Water
Belt Width	Up to 3400mm (133,58) (other dimensions upon request)
Platen Length	600m-800mm-1000mm (23,6"-31,4"-39,3")
Angle	90º

Millimeters Inches

Model	A (mm) (in)	B (mm) (in)	D (mm) (in)	G (mm) (in)	L (mm) (in)	Maximum belt width - 16º (mm) (in)	Maximum belt width - 22º (mm) (in)	Maximum belt width - 90º (mm) (in)
Ultrakomp 1440x600	1440 mm	600 mm	685 mm	1050 mm	2360 mm	1000 mm	1000 mm	1200 mm
Ultrakomp 1660x600	1660 mm	600 mm	685 mm	1050 mm	2580 mm	1200 mm	1200 mm	1400 mm
Ultrakomp 1850x600	1850 mm	600 mm	685 mm	1050 mm	2770 mm	1400 mm	1400 mm	1600 mm
Ultrakomp 1990x600	1990 mm	600 mm	685 mm	1110 mm	2910 mm	1600 mm	1500 mm	1800 mm
Ultrakomp 2070x600	2070 mm	600 mm	685 mm	1110 mm	2990 mm	1600 mm	1600 mm	1800 mm
Ultrakomp 2315x600	2315 mm	600 mm	685 mm	1110 mm	3235 mm	1800 mm	1800 mm	2200 mm
Ultrakomp 1660x600	65,4 in	23,6 in	27,0 in	41,3 in	101,6 in	48 in	48 in	60 in
Ultrakomp 1440x600	56,7 in	23,6 in	27,0 in	41,3 in	92,9 in	40 in	40 in	58 in
Ultrakomp 1850x600	72,8 in	23,6 in	27,0 in	41,3 in	109,1 in	54 in	54 in	63 in
Ultrakomp 1990x600	78,3 in	23,6 in	27,0 in	43,7 in	114,6 in	60 in	60 in	72 in
Ultrakomp 2070x600	81,5 in	23,6 in	27,0 in	43,7 in	117,7 in	63 in	63 in	72 in
Ultrakomp 2315x600	91,1 in	23,6 in	27,0 in	43,7 in	127,4 in	72 in	72 in	84 in

Check all the models

The technical data shown are subject to change without notice.

Description

Workshop press made in steel. Available for several belt widths, from 650mm up to 3000mm (superior dimensions under request). The vulcanizer includes pneumatic pressure system, heating system and cooling+blowing system. Composed by 2 parts, top and bottom. Straight angle heating plates that include the silicone heating elements, cooling system and the temperature probes. Lengths of platen available: 600mm, 800 y 1000mm (24”, 31' y 40”). Completely automatic process programmed from the control unit (heating, dwell time and cooling).

Lifting and blockage system

Lifting, lowering and blockage operations are automatically completed using the two-hand control. It includes anti-fall and anti-inflation systems.

Controllers

Easy to program control unit. Automatic control of the whole splicing process once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. The control box features an Automatic Temperature Regulation System (ATRS), that monitors automatically the differences of temperature between the heating platens during heating and dwell time. By doing so, differences of more than 2ºC are avoided. Includes voltmeter for input voltage reading that allows to detect any problem in the power supply. Includes also a pressure regulator, manometer and pneumatic valve with quick inflation and deflation. Automatic end-of-cycle buzzer.

Pressure System

The pressure is applied to the belt by means of pressure bags. 7 bar (100PSI) maximum pressure.

Heating System

Fast heating of the platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling System

Water cooling system by means of an extruded circuit in the platens that allows the water to flow pumped by a solenoid valve. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. Cooling and blowing systems (to remove all the water inside the platens) activates automatically after dwell time finishes.