Ensuring continuous operations in a comfortable and safe manner.
- - Automatic lifting and blockage system.
- - Easy handling by one single operator.
- - Maximum safety.
- - Ongoing works without breaks.
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|Pressure||Airbag in upper and lower frames - 7 Bar (100PSI)|
|Heating||Silicone Heating Elements - 185º C (365º F) Max.|
|Belt Width||Up to 3400mm (133,58) (other dimensions upon request)|
|Platen Length||600m-800mm-1000mm (23,6"-31,4"-39,3")|
|Model||A (mm) (in)||B (mm) (in)||D (mm) (in)||G (mm) (in)||L (mm) (in)||Maximum belt width - 16º (mm) (in)||Maximum belt width - 22º (mm) (in)||Maximum belt width - 90º (mm) (in)|
|Ultrakomp 1440x600||1440 mm||600 mm||685 mm||1050 mm||2360 mm||1000 mm||1000 mm||1200 mm|
|Ultrakomp 1660x600||1660 mm||600 mm||685 mm||1050 mm||2580 mm||1200 mm||1200 mm||1400 mm|
|Ultrakomp 1850x600||1850 mm||600 mm||685 mm||1050 mm||2770 mm||1400 mm||1400 mm||1600 mm|
|Ultrakomp 1990x600||1990 mm||600 mm||685 mm||1110 mm||2910 mm||1600 mm||1500 mm||1800 mm|
|Ultrakomp 2070x600||2070 mm||600 mm||685 mm||1110 mm||2990 mm||1600 mm||1600 mm||1800 mm|
|Ultrakomp 2315x600||2315 mm||600 mm||685 mm||1110 mm||3235 mm||1800 mm||1800 mm||2200 mm|
|Ultrakomp 1660x600||65,4 in||23,6 in||27,0 in||41,3 in||101,6 in||48 in||48 in||60 in|
|Ultrakomp 1440x600||56,7 in||23,6 in||27,0 in||41,3 in||92,9 in||40 in||40 in||58 in|
|Ultrakomp 1850x600||72,8 in||23,6 in||27,0 in||41,3 in||109,1 in||54 in||54 in||63 in|
|Ultrakomp 1990x600||78,3 in||23,6 in||27,0 in||43,7 in||114,6 in||60 in||60 in||72 in|
|Ultrakomp 2070x600||81,5 in||23,6 in||27,0 in||43,7 in||117,7 in||63 in||63 in||72 in|
|Ultrakomp 2315x600||91,1 in||23,6 in||27,0 in||43,7 in||127,4 in||72 in||72 in||84 in|
The technical data shown are subject to change without notice.
Workshop press made in steel. Available for several belt widths, from 650mm up to 3000mm (superior dimensions under request). The vulcanizer includes pneumatic pressure system, heating system and cooling+blowing system. Composed by 2 parts, top and bottom. Straight angle heating plates that include the silicone heating elements, cooling system and the temperature probes. Lengths of platen available: 600mm, 800 y 1000mm (24”, 31' y 40”). Completely automatic process programmed from the control unit (heating, dwell time and cooling).
Lifting and blockage system
Lifting, lowering and blockage operations are automatically completed using the two-hand control. It includes anti-fall and anti-inflation systems.
Easy to program control unit. Automatic control of the whole splicing process once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. The control box features an Automatic Temperature Regulation System (ATRS), that monitors automatically the differences of temperature between the heating platens during heating and dwell time. By doing so, differences of more than 2ºC are avoided. Includes voltmeter for input voltage reading that allows to detect any problem in the power supply. Includes also a pressure regulator, manometer and pneumatic valve with quick inflation and deflation. Automatic end-of-cycle buzzer.
The pressure is applied to the belt by means of pressure bags. 7 bar (100PSI) maximum pressure.
Fast heating of the platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.
Water cooling system by means of an extruded circuit in the platens that allows the water to flow pumped by a solenoid valve. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. Cooling and blowing systems (to remove all the water inside the platens) activates automatically after dwell time finishes.
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