Omega
Omega
Versatility and ease of installation by small size elements.
- - Top quality joints thanks to the airbags located on top & bottom.
- - Up to 12 bar. maximum pressure.
- - Quick set up due to the modular design.
- - Add new elements ro reach the required joint length.
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| Material | Aluminium |
| Pressure | Pressure bag - 7 Bar (100PSI) / 12 Bar (170PSI) |
| Heating | Heating Elements - 185º C (365º F) Max. |
| Cooling | Water |
| Belt width | Up to 2000 (78") |
| Angle | 16º - 22º - 90º |
| Model | Belt (mm) (mm) | G1 (mm) (in) | G2 (mm) (in) | G3 (mm) (in) | A (mm) (in) | B (mm) (in) | C (mm) (in) | H (mm) (in) | L (mm) (in) | Lower frame weight (Kg) (Lb) | Upper frame weight (Kg) (Lb) | Total weight (Kg) (Lb) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Omega 600 | 600 mm | 151 mm | 151 mm | 302 mm | 790 mm | 250 mm | 759 mm | 260 mm | 1010 mm | 40 Kg | 40 Kg | 80 Kg |
| Omega 650 | 650 mm | 151 mm | 151 mm | 302 mm | 840 mm | 250 mm | 807 mm | 260 mm | 1060 mm | 45 Kg | 45 Kg | 90 Kg |
| Omega 800 | 800 mm | 181 mm | 181 mm | 362 mm | 1000 mm | 250 mm | 961 mm | 260 mm | 1230 mm | 55 Kg | 55 Kg | 110 Kg |
| Omega 1000 | 1000 mm | 181 mm | 181 mm | 362 mm | 1205 mm | 250 mm | 1158 mm | 260 mm | 1435 mm | 65 Kg | 65 Kg | 130 Kg |
| Omega 1200 | 1200 mm | 211 mm | 211 mm | 422 mm | 1415 mm | 250 mm | 1360 mm | 260 mm | 1645 mm | 80 Kg | 80 Kg | 160 Kg |
| Omega 1400 | 1400 mm | 251 mm | 251 mm | 502 mm | 1620 mm | 250 mm | 1557 mm | 260 mm | 1850 mm | 112 Kg | 112 Kg | 224 Kg |
The technical data shown are subject to change without notice.
Description
Modular vulcanizer made in aluminium composed by sections of 260 mm length of platen. Available for several belt widths, from 650mm up to 2600mm. The total length of the vulcanization area is assembled by grouping the required units. Each one is independent and includes the pneumatic pressure system, heating system and cooling system. It is made up of 2 parts, top and bottom, both composed by steel platens that incorporate the heating elements, the temperature probes and the cooling circuit. Completely automatic process programmed from the control unit (heating, dwell time and cooling). The elements are grouped and allow a perfect installation in uneven or inclined surfaces.
Controllers
Control box for up to 4 sections. Easy programming. Automatic control of the whole splicing process, once the melting temperature, the dwell time and the cooling temperature have been set. Incorporates one thermometer and one ammeter per section. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. It also includes a pressure regulator, manometer and pneumatic valve with inflation/deflation control. Automatic end-of-cycle buzzer.
Pressure System
Pressure is supplied in an equal way to the belt by means of airbags placed on top and bottom elements. Two models available: 7 bar (100 PSI) or 12 bar (170 PSI). Weights and heights may vary depending on the model.
Heating System
Fast heating of the platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 185º C / 365º F.
Cooling System
Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.
Bolts
Perfect grouping of the elements. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam). Easy adjustment to hold different belt thicknesses.
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