AC25
AC25
The only vulcanizing press in the market with air-cooling system, consisting of low profile units, for a convenient installation on the belt conveyor.
- - Composed by 260 mm wide independent sections, making the installation easier.
- - Air-cooled.
- - Uniform pressure by means of hydraulic cylinders.
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| Material | Mild Steel |
| Pressure | Hydraulic cylinders 7 Bar (100PSI) / 12 Bar (174PSI) |
| Heating | Heating Elements - 185º C (365º F) Max. |
| Cooling | Air |
| Belt Width | Up to 2400mm (94,4") |
| Platen length | 260mm (10.6") per section |
| Angle | 16º - 22º |
| Model | Belt (mm) (in) | G1 (mm) (in) | G2 (mm) (in) | G3 (mm) (in) | A (mm) (in) | B (mm) (in) | C (mm) (in) | H (mm) (in) | L (mm) (in) | Bottom frame weight (Kg) (Lb) | Top frame weight (Kg) (Lb) | Total weight (Kg) (Lb) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| AC25 800 | 800 mm | 190 mm | 200 mm | 390 mm | 930 mm | 250 mm | 894 mm | 260 mm | 1100 mm | 71 Kg | 55 Kg | 126 Kg |
| AC25 600 | 600 mm | 170 mm | 180 mm | 350 mm | 730 mm | 250 mm | 702 mm | 260 mm | 890 mm | 47 Kg | 34 Kg | 81 Kg |
| AC25 1000 | 1000 mm | 190 mm | 200 mm | 390 mm | 1145 mm | 250 mm | 1101 mm | 260 mm | 1310 mm | 94 Kg | 65 Kg | 159 Kg |
| AC25 1200 | 1200 mm | 220 mm | 200 mm | 420 mm | 1350 mm | 250 mm | 1298 mm | 260 mm | 1510 mm | 100 Kg | 74 Kg | 174 Kg |
| AC25 1400 | 1400 mm | 235 mm | 225 mm | 460 mm | 1550 mm | 250 mm | 1490 mm | 260 mm | 1760 mm | 150 Kg | 105 Kg | 255 Kg |
| AC25 1600 | 1600 mm | 290 mm | 280 mm | 570 mm | 1750 mm | 250 mm | 1682 mm | 260 mm | 1970 mm | 188 Kg | 139 Kg | 327 Kg |
| AC25 24 | 24 in | 6.7 in | 7.1 in | 13.8 in | 30.1 in | 9.84 in | 27.9 in | 10.6 in | 36.4 in | 107.8 Lb | 77 Lb | 184.8 Lb |
| AC25 32 | 32 in | 7.5 in | 7.9 in | 15.4 in | 38.8 in | 9.8 in | 35.9 in | 10.6 in | 45.5 in | 165.0 Lb | 134.2 Lb | 299.2 Lb |
| AC25 36 | 36 in | 7.5 in | 7.9 in | 15.4 in | 43.1 in | 9.8 in | 39.9 in | 10.6 in | 49.4 in | 209.0 Lb | 145.2 Lb | 354.2 Lb |
| AC25 39 | 39 in | 7.5 in | 7.9 in | 15.4 in | 46.3 in | 9.8 in | 42.9 in | 10.6 in | 55.8 in | 226.6 Lb | 156.2 Lb | 382.8 Lb |
| AC25 42 | 42 in | 8.7 in | 7.9 in | 16.5 in | 49.5 in | 9.8 in | 45.9 in | 10.6 in | 61.1 in | 228.8 Lb | 165 Lb | 393.8 Lb |
| AC25 48 | 48 in | 8.7 in | 7.9 in | 16.5 in | 56.0 in | 9.8 in | 51.9 in | 10.6 in | 68.8 in | 233.2 Lb | 176 Lb | 409.2 Lb |
The technical data shown are subject to change without notice.
Description
Modular vulcanizer made in steel composed by sections of 260 mm length of platen. Available for several belt widths, from 650mm up to 2400mm. The total length of the vulcanization area is assembled by grouping the required units. Each one is independent and includes the hydraulic pressure system, heating system and cooling system. Composed by 2 parts, top and bottom, both include the heating platens that hold the heating elements and the temperature probes. The air cooling system is located in the top part. Completely automatic process programmed from the control unit (heating, dwell time and cooling). The sections are joined horizontally and vertically, allowing the assembly of the press over uneven surfaces.
Controllers
Control box for up to 4 sections. Easy programming. Automatic control of the whole splicing process, once the melting temperature, the dwell time and the cooling temperature have been set. Incorporates one thermometer and one ammeter per section. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.
Pressure System
Adjustable and applied by means of hydraulic cylinders connected in series, built in the lower beam and from high quality materials. Two versions available: 7 bar (100PSI) or 12 bar (174PSI). The weights and heights of the sections may vary depending on this. Pressure may be supplied from: manual hydraulic unit or electrohydraulic unit.
Heating System
Fast heating of the platens by means of stainless steel heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.
Cooling System
The cooling system consists of 2 high-performance fans placed on the fiber glass of the top part of each section. Air favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. They activate automatically or manually from the control unit process.
Bolts
Light safety bolts that allow a perfect assembly of the sections. Steel made. Easily adjustable to different belt thicknesses. Designed with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).
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| Available Documents |
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| Spec Sheet View PDF |
