AL25HI
AL25HI
The most uniform and safe hydraulic pressure due to the greatest number of cylinders per beam in the market.
- - New design of bolts that reduces the height of the press.
- - Up to 14 bar (200PSI).
- - Highest safety for the operator.
- - Electrical and cooling connections embedded in the platen, avoiding possible damages.
- - Platen area may be composed by platens 260 mm, 520 mm, 780 mm or 1040 mm long.
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| Material | Aluminium |
| Pressure | Hydraulic cylinders - 7 Bar (100PSI) / 14 Bar (200PSI) |
| Heating | Heating Elements - 185º C (365º F) Max. |
| Cooling | Water |
| Belt Width | Up to 3400mm (133,8") |
| Platen length | 260mm-520mm-780mm-1040mm |
| Angle | 16º - 22º - 90º |
| Model | Belt (mm) (in) | Z (mm) (in) | G1 (mm) (in) | GP (mm) (in) | G3 (mm) (in) | A (mm) (in) | B (mm) (in) | C (mm) (in) | H (mm) (in) | L (mm) (in) | Bottom beam weight (Kg) (Lb) | Top beam weight (Kg) (Lb) | Platen weight (Kg) (Lb) | Total weight (Kg) (Lb) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| AL25HI 650 | 650 mm | 250 mm | 200 mm | 66 mm | 538 mm | 845 mm | 250 mm | 812 mm | 260 mm | 1105 mm | 52.2 Kg | 27.8 Kg | 29.8 Kg | 154.9 Kg |
| AL25HI 600 | 600 mm | 250 mm | 200 mm | 66 mm | 538 mm | 790 mm | 250 mm | 759 mm | 260 mm | 1075 mm | 51.6 Kg | 27.3 Kg | 27.9 Kg | 149.8 Kg |
| AL25HI 800 | 800 mm | 250 mm | 200 mm | 66 mm | 538 mm | 1000 mm | 250 mm | 961 mm | 260 mm | 1260 mm | 63.0 Kg | 30.8 Kg | 35.3 Kg | 179.5 Kg |
| AL25HI 1000 | 1000 mm | 250 mm | 200 mm | 66 mm | 538 mm | 1205 mm | 250 mm | 1158 mm | 260 mm | 1465 mm | 75.2 Kg | 35.1 Kg | 43.3 Kg | 212.0 Kg |
| AL25HI 1200 | 1200 mm | 250 mm | 275 mm | 66 mm | 683 mm | 1415 mm | 250 mm | 1360 mm | 260 mm | 1675 mm | 98.7 Kg | 49.5 Kg | 49.9 Kg | 267.2 Kg |
| AL25HI 1400 | 1400 mm | 250 mm | 275 mm | 66 mm | 683 mm | 1620 mm | 250 mm | 1557 mm | 260 mm | 1890 mm | 112.1 Kg | 54.9 Kg | 57.1 Kg | 300.5 Kg |
| AL25HI 24 | 24 in | 9.8 in | 7.9 in | 2.6 in | 21.2 in | 32.7 in | 9.8 in | 30.3 in | 10.6 in | 42.9 in | 114.2 Lb | 60.6 Lb | 64.4 Lb | 337.1 Lb |
| AL25HI 26 | 26 in | 9.8 in | 7.9 in | 2.6 in | 21.2 in | 34.8 in | 9.8 in | 32.3 in | 10.6 in | 45.1 in | 116.6 Lb | 63.0 Lb | 68.7 Lb | 350.5 Lb |
| AL25HI 32 | 32 in | 9.8 in | 7.9 in | 2.6 in | 21.2 in | 41.3 in | 9.8 in | 38.3 in | 10.6 in | 51.5 in | 141.1 Lb | 70.2 Lb | 81.4 Lb | 407.7 Lb |
| AL25HI 36 | 36 in | 9.8 in | 7.9 in | 2.6 in | 21.2 in | 45.6 in | 9.8 in | 42.3 in | 10.6 in | 55.9 in | 163.3 Lb | 75.1 Lb | 89.9 Lb | 451.8 Lb |
| AL25HI 40 | 40 in | 9.8 in | 7.9 in | 2.6 in | 21.2 in | 48.9 in | 9.8 in | 46.3 in | 10.6 in | 60.2 in | 168.1 Lb | 79.9 Lb | 98.4 Lb | 478.3 Lb |
| AL25HI 42 | 42 in | 9.8 in | 7.9 in | 2.6 in | 21.2 in | 52.1 in | 9.8 in | 48.3 in | 10.6 in | 62.3 in | 170.5 Lb | 82.3 Lb | 102.7 Lb | 491.7 Lb |
The technical data shown are subject to change without notice.
Description
Modular vulcanizer made in aluminium composed by sections of 260 mm, 520 mm, 780 mm or 1040 mm length of platen. Available for several belt widths, from 650mm up to 3400mm. The total length of the vulcanization area is assembled by grouping the required units. Each one is independent and includes the hydraulic pressure system, heating system and cooling system. The steel platens that incorporate the heating elements, the temperature probes and the cooling circuit. Each section can divided into 4 parts to make handling easier. Completely automatic process programmed from the control unit (heating, dwell time and cooling).
Controllers
Control box for up to 4 sections. Easy programming. Automatic control of the whole splicing process, once the melting temperature, the dwell time and the cooling temperature have been set. Incorporates one thermometer and one ammeter per section. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.
Pressure system
Adjustable and applied by means of hydraulic cylinders connected in series, built in the lower beam and from high quality materials. Two versions available: 7 bar (100PSI) or 14 bar (200PSI). The weights and heights of the beams may vary depending on this detail. Pressure may be supplied from: manual hydraulic unit or electrohydraulic unit.
Heating system
Fast heating of the platens by means of stainless steel heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.
Cooling system
Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.
Bolts
Light safety bolts. Inlaid in the beams, allow a perfect assembly of them. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).
| Available Documents |
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| Spec Sheet View PDF |
| Catalogue View PDF |
