AL20NE
AL20NE
Sectional Vulcanizer: customize the press depending on your working needs.
- - Highest safety for the operator.
- - Light, versatile and easy to handle.
- - Sectional, expandable widthwise and lengthwise.
- - Multi-angular. Rearrange the layout of the platens to obtain different angles.
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| Material | Aluminium |
| Pressure | Pressure bag (Air/Water) - 7 Bar (100PSI) / 14 Bar (200PSI) |
| Heating | Heating Elements - 185º C (365º F) Max. |
| Cooling | Water |
| Belt width | Up to 3200 (126") |
| Angle | 16º - 22º - 90º |
| Model | Belt (mm) (in) | Pressure (Bar) (Bar) | Z (mm) (in) | Set of beams () () | G1 (mm) (in) | GP (mm) (in) | G3 (mm) (in) | A (mm) (in) | B (mm) (in) | C (mm) (in) | H (mm) (in) | L (mm) (in) | Bottom beam weight (Kg) (Lb) | Top beam weight (Kg) (Lb) | Platen weight (Kg) (Lb) | Total weight (Kg) (Lb) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| AL20NE 650x400 | 650 mm | 7 Bar | 200 mm | 2 | 200 mm | 53 mm | 540 mm | 845 mm | 400 mm | 812 mm | 416 mm | 1105 mm | 24.5 Kg | 24.5 Kg | 26.5 Kg | 193.6 Kg |
| AL20NE 800x400 | 800 mm | 7 Bar | 200 mm | 2 | 200 mm | 53 mm | 540 mm | 1000 mm | 400 mm | 961 mm | 416 mm | 1260 mm | 27.5 Kg | 27.5 Kg | 31.36 Kg | 217.2 Kg |
| AL20NE 1000x400 | 1000 mm | 7 Bar | 200 mm | 2 | 200 mm | 53 mm | 540 mm | 1205 mm | 400 mm | 1158 mm | 416 mm | 1465 mm | 31 Kg | 31 Kg | 37.79 Kg | 246.5 Kg |
| AL20NE 1200x400 | 1200 mm | 7 Bar | 200 mm | 2 | 200 mm | 53 mm | 540 mm | 1415 mm | 400 mm | 1360 mm | 416 mm | 1675 mm | 36.5 Kg | 36.5 Kg | 44.38 Kg | 284.1 Kg |
| AL20NE 1400x400 | 1400 mm | 7 Bar | 200 mm | 2 | 200 mm | 53 mm | 540 mm | 1620 mm | 400 mm | 1557 mm | 416 mm | 1890 mm | 40.7 Kg | 40.7 Kg | 50.8 Kg | 316.2 Kg |
| AL20NE 1600x400 | 1600 mm | 7 Bar | 200 mm | 2 | 200 mm | 53 mm | 540 mm | 1830 mm | 400 mm | 1759 mm | 416 mm | 2100 mm | 44.9 Kg | 44.9 Kg | 57.39 Kg | 348.7 Kg |
| AL20NE 24x16 | 24 in | 7 Bar | 7.87 in | 2 | 7.87 in | 2.09 in | 21.26 in | 32.68 in | 15.75 in | 30.31 in | 16.97 in | 42.91 in | 53.33 Lb | 53.33 Lb | 57.20 Lb | 400.4 Lb |
| AL20NE 26x16 | 26 in | 7 Bar | 7.87 in | 2 | 7.87 in | 2.09 in | 21.26 in | 34.84 in | 15.75 in | 32.32 in | 16.97 in | 45.08 in | 55.00 Lb | 55.00 Lb | 61.60 Lb | 415.8 Lb |
| AL20NE 30x16 | 30 in | 7 Bar | 7.87 in | 2 | 7.87 in | 2.09 in | 21.26 in | 39.13 in | 15.75 in | 36.30 in | 16.97 in | 49.37 in | 60.50 Lb | 60.50 Lb | 68.57 Lb | 455.4 Lb |
| AL20NE 32x16 | 32 in | 7 Bar | 7.87 in | 2 | 7.87 in | 2.09 in | 21.26 in | 41.30 in | 15.75 in | 38.31 in | 16.97 in | 51.54 in | 62.70 Lb | 62.70 Lb | 72.38 Lb | 473 Lb |
| AL20NE 36x16 | 36 in | 7 Bar | 7.87 in | 2 | 7.87 in | 2.09 in | 21.26 in | 45.63 in | 15.75 in | 42.32 in | 16.97 in | 55.87 in | 67.10 Lb | 67.10 Lb | 79.97 Lb | 510.4 Lb |
| AL20NE 40x16 | 40 in | 7 Bar | 7.87 in | 2 | 7.87 in | 2.09 in | 21.26 in | 49.92 in | 15.75 in | 46.30 in | 16.97 in | 60.16 in | 72.60 Lb | 72.60 Lb | 87.49 Lb | 550 Lb |
The technical data shown are subject to change without notice.
Description
Sectional Press expandable widthwise and lengthwise. Made in aluminium. Available for several belt widths, from 650mm up to 3200mm (superior dimensions under request). The vulcanizer includes pneumatic pressure system, heating system and cooling system. The vulcanizing area can be splitted into several platens, composed by the heating elements, the temperature probes and the cooling pipes. Quickly removable to make handling easier. Completely automatic process programmed from the control unit (heating, dwell time and cooling).
Controllers
Control box for 2 or 4 platens. Easy programming. Automatic control of the whole splicing process, once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. Incorporates one thermometer and one ammeter per platen. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.
Pressure System
The pressure is applied to the belt by means of a pressure bag (air/water), of the same dimensions of the heating platens, supplying the pressure equally. 2 versions available: 7 bar (100PSI) or 14 bar (200PSI). Weights and heights may vary depending on the pressure.
Heating System
Fast heating of the platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.
Cooling System
Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.
Configuration of the splicing area
The same area may be covered with one single platen or several of them, using them also for smaller belts. The multi-angular option enables to configure the splicing area right-angled or 16º/22º with the same set of platens.
Bolts
Light safety bolts. Inlaid in the beams, allow a perfect assembly of them. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).
| Available Documents |
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| Spec Sheet View PDF |
| Catalogue View PDF |
