AL25HI

The most uniform and safe hydraulic pressure due to the greatest number of cylinders per beam in the market.

- New design of bolts that reduces the height of the press.

- Up to 14 bar (200PSI).

- Highest safety for the operator.

- Electrical and cooling connections embedded in the platen, avoiding possible damages.

- Platen area may be composed by platens 260 mm, 520 mm, 780 mm or 1040 mm long.

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Technical Data
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Material	Aluminium
Pressure	Hydraulic cylinders - 7 Bar (100PSI) / 14 Bar (200PSI)
Heating	Heating Elements - 185º C (365º F) Max.
Cooling	Water
Belt Width	Up to 3400mm (133,8")
Platen length	260mm-520mm-780mm-1040mm
Angle	16º - 22º - 90º

Millimeters Inches

Weights and dimensions correspond to the 260mm platen length and 7 Bar version - 16º (in millimeters) | 7 Bar - 22º (in inches). Total weight include bolts and pins.

Model	Belt (mm) (in)	Z (mm) (in)	G1 (mm) (in)	GP (mm) (in)	G3 (mm) (in)	A (mm) (in)	B (mm) (in)	C (mm) (in)	H (mm) (in)	L (mm) (in)	Bottom beam weight (Kg) (Lb)	Top beam weight (Kg) (Lb)	Platen weight (Kg) (Lb)	Total weight (Kg) (Lb)
AL25HI 2400	2400 mm	250 mm	400 mm	66 mm	938 mm	2660 mm	250 mm	2557 mm	260 mm	2940 mm	216.1 Kg	120.8 Kg	93.8 Kg	555.4 Kg
AL25HI 2200	2200 mm	250 mm	400 mm	66 mm	938 mm	2455 mm	250 mm	2360 mm	260 mm	2730 mm	200.2 Kg	112.8 Kg	86.6 Kg	517.1 Kg
AL25HI 2000	2000 mm	250 mm	400 mm	66 mm	938 mm	2250 mm	250 mm	2163 mm	260 mm	2520 mm	182.8 Kg	103.3 Kg	79.4 Kg	475.6 Kg
AL25HI 1800	1800 mm	250 mm	335 mm	66 mm	803 mm	2040 mm	250 mm	1961 mm	260 mm	2320 mm	151.7 Kg	74.6 Kg	72.0 Kg	397.4 Kg
AL25HI 1600	1600 mm	250 mm	335 mm	66 mm	683 mm	1830 mm	250 mm	1759 mm	260 mm	2100 mm	135.1 Kg	66.5 Kg	64.5 Kg	357.9 Kg
AL25HI 1400	1400 mm	250 mm	275 mm	66 mm	683 mm	1620 mm	250 mm	1557 mm	260 mm	1890 mm	112.1 Kg	54.9 Kg	57.1 Kg	300.5 Kg
AL25HI 1200	1200 mm	250 mm	275 mm	66 mm	683 mm	1415 mm	250 mm	1360 mm	260 mm	1675 mm	98.7 Kg	49.5 Kg	49.9 Kg	267.2 Kg
AL25HI 1000	1000 mm	250 mm	200 mm	66 mm	538 mm	1205 mm	250 mm	1158 mm	260 mm	1465 mm	75.2 Kg	35.1 Kg	43.3 Kg	212.0 Kg
AL25HI 800	800 mm	250 mm	200 mm	66 mm	538 mm	1000 mm	250 mm	961 mm	260 mm	1260 mm	63.0 Kg	30.8 Kg	35.3 Kg	179.5 Kg
AL25HI 650	650 mm	250 mm	200 mm	66 mm	538 mm	845 mm	250 mm	812 mm	260 mm	1105 mm	52.2 Kg	27.8 Kg	29.8 Kg	154.9 Kg
AL25HI 600	600 mm	250 mm	200 mm	66 mm	538 mm	790 mm	250 mm	759 mm	260 mm	1075 mm	51.6 Kg	27.3 Kg	27.9 Kg	149.8 Kg
AL25HI 26	26 in	9.8 in	7.9 in	2.6 in	21.2 in	34.8 in	9.8 in	32.3 in	10.6 in	45.1 in	116.6 Lb	63.0 Lb	68.7 Lb	350.5 Lb
AL25HI 24	24 in	9.8 in	7.9 in	2.6 in	21.2 in	32.7 in	9.8 in	30.3 in	10.6 in	42.9 in	114.2 Lb	60.6 Lb	64.4 Lb	337.1 Lb
AL25HI 32	32 in	9.8 in	7.9 in	2.6 in	21.2 in	41.3 in	9.8 in	38.3 in	10.6 in	51.5 in	141.1 Lb	70.2 Lb	81.4 Lb	407.7 Lb
AL25HI 36	36 in	9.8 in	7.9 in	2.6 in	21.2 in	45.6 in	9.8 in	42.3 in	10.6 in	55.9 in	163.3 Lb	75.1 Lb	89.9 Lb	451.8 Lb
AL25HI 60	60 in	9.8 in	13.2 in	2.6 in	26.9 in	71.5 in	9.8 in	66.3 in	10.6 in	82.1 in	282.5 Lb	131.5 Lb	140.9 Lb	755.7 Lb
AL25HI 54	54 in	9.8 in	10.8 in	2.6 in	26.9 in	65.0 in	9.8 in	60.3 in	10.6 in	75.7 in	248.4 Lb	122.5 Lb	128.2 Lb	669.6 Lb
AL25HI 48	48 in	9.8 in	10.8 in	2.6 in	26.9 in	58.6 in	9.8 in	54.3 in	10.6 in	68.8 in	221.1 Lb	112.9 Lb	115.5 Lb	607.3 Lb
AL25HI 42	42 in	9.8 in	7.9 in	2.6 in	21.2 in	52.1 in	9.8 in	48.3 in	10.6 in	62.3 in	170.5 Lb	82.3 Lb	102.7 Lb	491.7 Lb
AL25HI 40	40 in	9.8 in	7.9 in	2.6 in	21.2 in	48.9 in	9.8 in	46.3 in	10.6 in	60.2 in	168.1 Lb	79.9 Lb	98.4 Lb	478.3 Lb
AL25HI 72	72 in	9.8 in	13.2 in	2.6 in	31.6 in	84.5 in	9.8 in	78.3 in	10.6 in	95.4 in	340.1 Lb	170.4 Lb	166.4 Lb	903.3 Lb
AL25HI 79	79 in	9.8 in	15.7 in	2.6 in	36.9 in	92.0 in	9.8 in	85.3 in	10.6 in	103.0 in	410.0 Lb	235.1 Lb	181.3 Lb	1075.6 Lb
AL25HI 84	84 in	9.8 in	15.7 in	2.6 in	36.9 in	97.4 in	9.8 in	90.3 in	10.6 in	108.3 in	442.3 Lb	250.1 Lb	192 Lb	1144.2 Lb
AL25HI 94	94 in	9.8 in	15.7 in	2.6 in	36.9 in	108.2 in	9.8 in	100.3 in	10.6 in	119.0 in	482.3 Lb	272.8 Lb	213.2 Lb	1249.4 Lb

The technical data shown are subject to change without notice.

Description

Modular vulcanizer made in aluminium composed by sections of 260 mm, 520 mm, 780 mm or 1040 mm length of platen. Available for several belt widths, from 650mm up to 3400mm. The total length of the vulcanization area is assembled by grouping the required units. Each one is independent and includes the hydraulic pressure system, heating system and cooling system. The steel platens that incorporate the heating elements, the temperature probes and the cooling circuit. Each section can divided into 4 parts to make handling easier. Completely automatic process programmed from the control unit (heating, dwell time and cooling).

Controllers

Control box for up to 4 sections. Easy programming. Automatic control of the whole splicing process, once the melting temperature, the dwell time and the cooling temperature have been set. Incorporates one thermometer and one ammeter per section. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.

Pressure system

Adjustable and applied by means of hydraulic cylinders connected in series, built in the lower beam and from high quality materials. Two versions available: 7 bar (100PSI) or 14 bar (200PSI). The weights and heights of the beams may vary depending on this detail. Pressure may be supplied from: manual hydraulic unit or electrohydraulic unit.

Heating system

Fast heating of the platens by means of stainless steel heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling system

Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.

Bolts

Light safety bolts. Inlaid in the beams, allow a perfect assembly of them. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).