AL20NE

AL20NE - Portable presses - Water-cooled

AL20NE

Sectional Vulcanizer: customize the press depending on your working needs.

  • - Highest safety for the operator.
  • - Light, versatile and easy to handle.
  • - Sectional, expandable widthwise and lengthwise.
  • - Multi-angular. Rearrange the layout of the platens to obtain different angles.

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MaterialAluminium
PressurePressure bag (Air/Water) - 7 Bar (100PSI) / 14 Bar (200PSI)
HeatingHeating Elements - 185º C (365º F) Max.
CoolingWater
Belt widthUp to 3200 (126")
Angle16º - 22º - 90º

Millimeters Inches

Weights and dimensions correspond to 16º (in millimeters) | 22º (in inches). Total weight includes pressure bag, protection plate, bolts and safety elements (pins, nuts and safety rails).
Model Belt (mm) (in)Pressure (Bar) (Bar)Z (mm) (in)Set of beams () ()G1 (mm) (in)GP (mm) (in)G3 (mm) (in)A (mm) (in)B (mm) (in)C (mm) (in)H (mm) (in)L (mm) (in)Bottom beam weight (Kg) (Lb)Top beam weight (Kg) (Lb)Platen weight (Kg) (Lb)Total weight (Kg) (Lb)
AL20NE 650x400650 mm7 Bar200 mm2 200 mm53 mm540 mm845 mm400 mm812 mm416 mm1105 mm24.5 Kg24.5 Kg26.5 Kg193.6 Kg
AL20NE 800x400800 mm7 Bar200 mm2 200 mm53 mm540 mm1000 mm400 mm961 mm416 mm1260 mm27.5 Kg27.5 Kg31.36 Kg217.2 Kg
AL20NE 1000x4001000 mm7 Bar200 mm2 200 mm53 mm540 mm1205 mm400 mm1158 mm416 mm1465 mm31 Kg31 Kg37.79 Kg246.5 Kg
AL20NE 1200x4001200 mm7 Bar200 mm2 200 mm53 mm540 mm1415 mm400 mm1360 mm416 mm1675 mm36.5 Kg36.5 Kg44.38 Kg284.1 Kg
AL20NE 1400x4001400 mm7 Bar200 mm2 200 mm53 mm540 mm1620 mm400 mm1557 mm416 mm1890 mm40.7 Kg40.7 Kg50.8 Kg316.2 Kg
AL20NE 1600x4001600 mm7 Bar200 mm2 200 mm53 mm540 mm1830 mm400 mm1759 mm416 mm2100 mm44.9 Kg44.9 Kg57.39 Kg348.7 Kg
AL20NE 24x1624 in7 Bar7.87 in2 7.87 in2.09 in21.26 in32.68 in15.75 in30.31 in16.97 in42.91 in53.33 Lb53.33 Lb57.20 Lb400.4 Lb
AL20NE 26x1626 in7 Bar7.87 in2 7.87 in2.09 in21.26 in34.84 in15.75 in32.32 in16.97 in45.08 in55.00 Lb55.00 Lb61.60 Lb415.8 Lb
AL20NE 30x1630 in7 Bar7.87 in2 7.87 in2.09 in21.26 in39.13 in15.75 in36.30 in16.97 in49.37 in60.50 Lb60.50 Lb68.57 Lb455.4 Lb
AL20NE 32x1632 in7 Bar7.87 in2 7.87 in2.09 in21.26 in41.30 in15.75 in38.31 in16.97 in51.54 in62.70 Lb62.70 Lb72.38 Lb473 Lb
AL20NE 36x1636 in7 Bar7.87 in2 7.87 in2.09 in21.26 in45.63 in15.75 in42.32 in16.97 in55.87 in67.10 Lb67.10 Lb79.97 Lb510.4 Lb
AL20NE 40x1640 in7 Bar7.87 in2 7.87 in2.09 in21.26 in49.92 in15.75 in46.30 in16.97 in60.16 in72.60 Lb72.60 Lb87.49 Lb550 Lb

Check all the models

The technical data shown are subject to change without notice.

Description

Sectional Press expandable widthwise and lengthwise. Made in aluminium. Available for several belt widths, from 650mm up to 3200mm (superior dimensions under request). The vulcanizer includes pneumatic pressure system, heating system and cooling system. The vulcanizing area can be splitted into several platens, composed by the heating elements, the temperature probes and the cooling pipes. Quickly removable to make handling easier. Completely automatic process programmed from the control unit (heating, dwell time and cooling).

Controllers

Control box for 2 or 4 platens. Easy programming. Automatic control of the whole splicing process, once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. Incorporates one thermometer and one ammeter per platen. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.

Pressure System

The pressure is applied to the belt by means of a pressure bag (air/water), of the same dimensions of the heating platens, supplying the pressure equally. 2 versions available: 7 bar (100PSI) or 14 bar (200PSI). Weights and heights may vary depending on the pressure.

Heating System

Fast heating of the platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling System              

Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.

Configuration of the splicing area

The same area may be covered with one single platen or several of them, using them also for smaller belts. The multi-angular option enables to configure the splicing area right-angled or 16º/22º with the same set of platens.

Bolts

Light safety bolts. Inlaid in the beams, allow a perfect assembly of them. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).

AL20NE - Portable presses - Water-cooled
AL20NE - Portable presses - Water-cooled
AL20NE - Portable presses - Water-cooled
AL20NE - Portable presses - Water-cooled
AL20NE - Portable presses - Water-cooled
Available Documents
Spec Sheet   View PDF
Catalogue   View PDF
Included    
Optional
HMIBOXHMIBOXHMIBOXHMIBOXHMIBOXHMIBOX

HMIBOX

Shows real time process of the splice, stores...

Further info

Wi-Box

Wi-Box

It generates a secure network, to which it...

Further info

AL20NE Control Box

AL20NE Control Box

Control box for 2 or 4 platens. Easy programming. Automatic...

Further info

MDYMDYMDY

MDY

Electrical Pressure Pump for water bags. - 90L reservoir. -...

Further info

Case

Case

Case with electrical leads, water hoses and the...

Further info

Cooling Pump

Cooling Pump

Submersible Pump, for the cooling of the heating...

Further info

Manual pressure pump (water bags)

Manual pressure pump (water bags)

Manual Pump for the supply of water to...

Further info

Portable Water reservoir for cooling.

Portable Water reservoir for cooling.

19.5 litres of water reservoir to boost water...

Further info

14 Bar Compressor

14 Bar Compressor

14 Bar Piston Compressor of small size, with...

Further info

10 Bar Compressor

10 Bar Compressor

10 Bar Piston Compressor of small size, with...

Further info

Tools for rubber conveyor beltsTools for rubber conveyor beltsTools for rubber conveyor beltsTools for rubber conveyor belts

Tools for rubber conveyor belts

Top quality tools for belt splicing preparation. Further info

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