AL20NE

Sectional Vulcanizer: customize the press depending on your working needs.

- Highest safety for the operator.

- Light, versatile and easy to handle.

- Sectional, expandable widthwise and lengthwise.

- Multi-angular. Rearrange the layout of the platens to obtain different angles.

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Technical Data
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Material	Aluminium
Pressure	Pressure bag (Air/Water) - 7 Bar (100PSI) / 14 Bar (200PSI)
Heating	Heating Elements - 185º C (365º F) Max.
Cooling	Water
Belt width	Up to 3200 (126")
Angle	16º - 22º - 90º

Millimeters Inches

Weights and dimensions correspond to 16º (in millimeters) | 22º (in inches). Total weight includes pressure bag, protection plate, bolts and safety elements (pins, nuts and safety rails).

Model	Belt (mm) (in)	Pressure (Bar) (Bar)	Z (mm) (in)	Set of beams () ()	G1 (mm) (in)	GP (mm) (in)	G3 (mm) (in)	A (mm) (in)	B (mm) (in)	C (mm) (in)	H (mm) (in)	L (mm) (in)	Bottom beam weight (Kg) (Lb)	Top beam weight (Kg) (Lb)	Platen weight (Kg) (Lb)	Total weight (Kg) (Lb)
AL20NE 650x400	650 mm	7 Bar	200 mm	2	200 mm	53 mm	540 mm	845 mm	400 mm	812 mm	416 mm	1105 mm	24.5 Kg	24.5 Kg	26.5 Kg	193.6 Kg
AL20NE 800x400	800 mm	7 Bar	200 mm	2	200 mm	53 mm	540 mm	1000 mm	400 mm	961 mm	416 mm	1260 mm	27.5 Kg	27.5 Kg	31.36 Kg	217.2 Kg
AL20NE 1000x400	1000 mm	7 Bar	200 mm	2	200 mm	53 mm	540 mm	1205 mm	400 mm	1158 mm	416 mm	1465 mm	31 Kg	31 Kg	37.79 Kg	246.5 Kg
AL20NE 1200x400	1200 mm	7 Bar	200 mm	2	200 mm	53 mm	540 mm	1415 mm	400 mm	1360 mm	416 mm	1675 mm	36.5 Kg	36.5 Kg	44.38 Kg	284.1 Kg
AL20NE 1400x400	1400 mm	7 Bar	200 mm	2	200 mm	53 mm	540 mm	1620 mm	400 mm	1557 mm	416 mm	1890 mm	40.7 Kg	40.7 Kg	50.8 Kg	316.2 Kg
AL20NE 1600x400	1600 mm	7 Bar	200 mm	2	200 mm	53 mm	540 mm	1830 mm	400 mm	1759 mm	416 mm	2100 mm	44.9 Kg	44.9 Kg	57.39 Kg	348.7 Kg
AL20NE 24x16	24 in	7 Bar	7.87 in	2	7.87 in	2.09 in	21.26 in	32.68 in	15.75 in	30.31 in	16.97 in	42.91 in	53.33 Lb	53.33 Lb	57.20 Lb	400.4 Lb
AL20NE 26x16	26 in	7 Bar	7.87 in	2	7.87 in	2.09 in	21.26 in	34.84 in	15.75 in	32.32 in	16.97 in	45.08 in	55.00 Lb	55.00 Lb	61.60 Lb	415.8 Lb
AL20NE 30x16	30 in	7 Bar	7.87 in	2	7.87 in	2.09 in	21.26 in	39.13 in	15.75 in	36.30 in	16.97 in	49.37 in	60.50 Lb	60.50 Lb	68.57 Lb	455.4 Lb
AL20NE 32x16	32 in	7 Bar	7.87 in	2	7.87 in	2.09 in	21.26 in	41.30 in	15.75 in	38.31 in	16.97 in	51.54 in	62.70 Lb	62.70 Lb	72.38 Lb	473 Lb
AL20NE 36x16	36 in	7 Bar	7.87 in	2	7.87 in	2.09 in	21.26 in	45.63 in	15.75 in	42.32 in	16.97 in	55.87 in	67.10 Lb	67.10 Lb	79.97 Lb	510.4 Lb
AL20NE 40x16	40 in	7 Bar	7.87 in	2	7.87 in	2.09 in	21.26 in	49.92 in	15.75 in	46.30 in	16.97 in	60.16 in	72.60 Lb	72.60 Lb	87.49 Lb	550 Lb

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The technical data shown are subject to change without notice.

Description

Sectional Press expandable widthwise and lengthwise. Made in aluminium. Available for several belt widths, from 650mm up to 3200mm (superior dimensions under request). The vulcanizer includes pneumatic pressure system, heating system and cooling system. The vulcanizing area can be splitted into several platens, composed by the heating elements, the temperature probes and the cooling pipes. Quickly removable to make handling easier. Completely automatic process programmed from the control unit (heating, dwell time and cooling).

Controllers

Control box for 2 or 4 platens. Easy programming. Automatic control of the whole splicing process, once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. Incorporates one thermometer and one ammeter per platen. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.

Pressure System

The pressure is applied to the belt by means of a pressure bag (air/water), of the same dimensions of the heating platens, supplying the pressure equally. 2 versions available: 7 bar (100PSI) or 14 bar (200PSI). Weights and heights may vary depending on the pressure.

Heating System

Fast heating of the platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling System

Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.

Configuration of the splicing area

The same area may be covered with one single platen or several of them, using them also for smaller belts. The multi-angular option enables to configure the splicing area right-angled or 16º/22º with the same set of platens.

Bolts

Light safety bolts. Inlaid in the beams, allow a perfect assembly of them. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).