AC25

AC25 - Portable presses - Air-cooled

AC25

The only vulcanizing press in the market with air-cooling system, consisting of low profile units, for a convenient installation on the belt conveyor.

  • - Composed by 260 mm wide independent sections, making the installation easier.
  • - Air-cooled.
  • - Uniform pressure by means of hydraulic cylinders.

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MaterialMild Steel
PressureHydraulic cylinders 7 Bar (100PSI) / 14 Bar (200PSI)
HeatingHeating Elements - 185º C (365º F) Max.
CoolingAir
Belt WidthUp to 2400mm (94,4")
Platen length260mm (10.6") per section
Angle16º - 22º

Metric Measurements Imperial Measurements

Technical data with metric system correspond to the 16º models, and with imperial system to the 22º ones.
Model Belt (mm) (in)G1 (mm) (in)G2 (mm) (in)G3 (mm) (in)A (mm) (in)B (mm) (in)C (mm) (in)H (mm) (in)L (mm) (in)Bottom frame weight (Kg) (Lb)Top frame weight (Kg) (Lb)Total weight (Kg) (Lb)
AC25 600600 mm170 mm180 mm350 mm730 mm250 mm702 mm260 mm890 mm34 Kg47 Kg81 Kg
AC25 650650 mm170 mm180 mm350 mm780 mm250 mm750 mm260 mm940 mm39 Kg54 Kg93 Kg
AC25 800800 mm190 mm200 mm390 mm930 mm250 mm894 mm260 mm1100 mm55 Kg71 Kg126 Kg
AC25 10001000 mm190 mm200 mm390 mm1145 mm250 mm1101 mm260 mm1310 mm65 Kg94 Kg159 Kg
AC25 12001200 mm220 mm200 mm420 mm1350 mm250 mm1298 mm260 mm1510 mm74 Kg100 Kg174 Kg
AC25 14001400 mm235 mm225 mm460 mm1550 mm250 mm1490 mm260 mm1760 mm105 Kg150 Kg255 Kg
AC25 16001600 mm290 mm280 mm570 mm1750 mm250 mm1682 mm260 mm1970 mm139 Kg188 Kg327 Kg
AC25 18001800 mm290 mm280 mm570 mm1950 mm250 mm1874 mm260 mm2280 mm169 Kg219 Kg388 Kg
AC25 20002000 mm290 mm280 mm570 mm2150 mm250 mm2067 mm260 mm2430 mm194 Kg252 Kg446 Kg
AC25 22002200 mm305 mm285 mm590 mm2350 mm250 mm2302 mm260 mm2580 mm229 Kg288 Kg517 Kg
AC25 24002400 mm315 mm275 mm590 mm2550 mm250 mm2499 mm260 mm2780 mm261 Kg324 Kg585 Kg
AC25 2424 in6.7 in7.1 in13.8 in30.1 in9.84 in27.9 in10.6 in36.4 in77 Lb107.8 Lb184.8 Lb
AC25 2626 in6.7 in7.1 in13.8 in32.3 in9.8 in29.9 in10.6 in38.4 in88 Lb118.8 Lb206.8 Lb
AC25 3232 in7.5 in7.9 in15.4 in38.8 in9.8 in35.9 in10.6 in45.5 in134.2 Lb165.0 Lb299.2 Lb
AC25 3636 in7.5 in7.9 in15.4 in43.1 in9.8 in39.9 in10.6 in49.4 in145.2 Lb209.0 Lb354.2 Lb
AC25 3939 in7.5 in7.9 in15.4 in46.3 in9.8 in42.9 in10.6 in55.8 in156.2 Lb226.6 Lb382.8 Lb
AC25 4242 in8.7 in7.9 in16.5 in49.5 in9.8 in45.9 in10.6 in61.1 in165 Lb228.8 Lb393.8 Lb
AC25 4848 in8.7 in7.9 in16.5 in56.0 in9.8 in51.9 in10.6 in68.8 in176 Lb233.2 Lb409.2 Lb
AC25 5454 in9.3 in9.3 in18.5 in62.5 in9.8 in57.9 in10.6 in70.8 in235.4 Lb338.8 Lb574.2 Lb
AC25 6060 in11.4 in11.4 in22.8 in68.7 in9.8 in63.9 in10.6 in77.0 in303.6 Lb413.6 Lb717.2 Lb
AC25 7272 in11.4 in11.4 in22.8 in81.9 in9.8 in75.9 in10.6 in91.0 in418 Lb512.6 Lb930.6 Lb
AC25 7979 in11.4 in11.4 in22.8 in89.5 in9.8 in82.9 in10.6 in98.5 in451 Lb585.2 Lb1036.2 Lb
AC25 8484 in12.0 in12.0 in24.0 in94.8 in9.8 in87.9 in10.6 in103.9 in506 Lb638.0 Lb1144.0 Lb
AC25 9494 in12.0 in12.0 in24.1 in105.6 in9.8 in97.9 in10.6 in114.7 in602.8 Lb748.0 Lb1350.8 Lb

The technical data shown are subject to change without notice.

Description

Modular vulcanizer made in steel composed by sections of 260 mm length of platen. Available for several belt widths, from 650mm up to 2400mm. The total length of the vulcanization area is assembled by grouping the required units. Each one is independent and includes the hydraulic pressure system, heating system and cooling system. Composed by 2 parts, top and bottom, both include the heating platens that hold the heating elements and the tenperature probes. The air cooling system is located in the top part. Completely automatic process programmed from the control unit (heating, dwell time and cooling). The sections are joined horizontally and vertically, allowing the assembly of the press over uneven surfaces.

Controllers

Control box for up to 4 sections. Easy programming. Automatic control of the whole splicing process, once the melting temperature, the dwell time and the cooling temperature have been set. Incorporates one thermometer and one ammeter per section. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.

Pressure System

Adjustable and applied by means of hydraulic cylinders connected in series, built in the lower beam and from high quality materials. Two versions available: 7 bar (100PSI) or 14 bar (200PSI). The weights and heights of the sections may vary depending on this. Pressure may be supplied from: manual hydraulic unit or electrohydraulic unit.

Heating System

Fast heating of the platens by means of stainless steel heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling System

The cooling system consists of 2 high-performance fans placed on the fiber glass of the top part of each section. Air favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. They activate automatically or manually from the control unit process.

Bolts

Light safety bolts that allow a perfect assembly of the sections. Steel made. Easily adjustable to different belt thicknesses. Designed with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).

 

AC25 - Portable presses - Air-cooled
AC25 - Portable presses - Air-cooled
AC25 - Portable presses - Air-cooled

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Available Documents
Spec Sheet   View PDF
Included    
Optional
AC25 Control Unit

AC25 Control Unit

Control box for up to 4 sections. Easy programming. Automatic...

Further info

Manual pressure pump

Manual pressure pump

Manual pressure pump for the supply of oil...

Further info

Electro-hydraulic UnitElectro-hydraulic Unit

Electro-hydraulic Unit

Electric Pump for the supply of hydraulic presure...

Further info

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