AC25

The only vulcanizing press in the market with air-cooling system, consisting of low profile units, for a convenient installation on the belt conveyor.

- Composed by 260 mm wide independent sections, making the installation easier.

- Air-cooled.

- Uniform pressure by means of hydraulic cylinders.

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Material	Mild Steel
Pressure	Hydraulic cylinders 7 Bar (100PSI) / 14 Bar (200PSI)
Heating	Heating Elements - 185º C (365º F) Max.
Cooling	Air
Belt Width	Up to 2400mm (94,4")
Platen length	260mm (10.6") per section
Angle	16º - 22º

Metric Measurements Imperial Measurements

Technical data with metric system correspond to the 16º models, and with imperial system to the 22º ones.

Model	Belt (mm) (in)	G1 (mm) (in)	G2 (mm) (in)	G3 (mm) (in)	A (mm) (in)	B (mm) (in)	C (mm) (in)	H (mm) (in)	L (mm) (in)	Bottom frame weight (Kg) (Lb)	Top frame weight (Kg) (Lb)	Total weight (Kg) (Lb)
AC25 600	600 mm	170 mm	180 mm	350 mm	730 mm	250 mm	702 mm	260 mm	890 mm	47 Kg	34 Kg	81 Kg
AC25 650	650 mm	170 mm	180 mm	350 mm	780 mm	250 mm	750 mm	260 mm	940 mm	54 Kg	39 Kg	93 Kg
AC25 800	800 mm	190 mm	200 mm	390 mm	930 mm	250 mm	894 mm	260 mm	1100 mm	71 Kg	55 Kg	126 Kg
AC25 1000	1000 mm	190 mm	200 mm	390 mm	1145 mm	250 mm	1101 mm	260 mm	1310 mm	94 Kg	65 Kg	159 Kg
AC25 1200	1200 mm	220 mm	200 mm	420 mm	1350 mm	250 mm	1298 mm	260 mm	1510 mm	100 Kg	74 Kg	174 Kg
AC25 1400	1400 mm	235 mm	225 mm	460 mm	1550 mm	250 mm	1490 mm	260 mm	1760 mm	150 Kg	105 Kg	255 Kg
AC25 1600	1600 mm	290 mm	280 mm	570 mm	1750 mm	250 mm	1682 mm	260 mm	1970 mm	188 Kg	139 Kg	327 Kg
AC25 1800	1800 mm	290 mm	280 mm	570 mm	1950 mm	250 mm	1874 mm	260 mm	2280 mm	219 Kg	169 Kg	388 Kg
AC25 2000	2000 mm	290 mm	280 mm	570 mm	2150 mm	250 mm	2067 mm	260 mm	2430 mm	252 Kg	194 Kg	446 Kg
AC25 2200	2200 mm	305 mm	285 mm	590 mm	2350 mm	250 mm	2302 mm	260 mm	2580 mm	288 Kg	229 Kg	517 Kg
AC25 2400	2400 mm	315 mm	275 mm	590 mm	2550 mm	250 mm	2499 mm	260 mm	2780 mm	324 Kg	261 Kg	585 Kg
AC25 24	24 in	6.7 in	7.1 in	13.8 in	30.1 in	9.84 in	27.9 in	10.6 in	36.4 in	107.8 Lb	77 Lb	184.8 Lb
AC25 26	26 in	6.7 in	7.1 in	13.8 in	32.3 in	9.8 in	29.9 in	10.6 in	38.4 in	118.8 Lb	88 Lb	206.8 Lb
AC25 32	32 in	7.5 in	7.9 in	15.4 in	38.8 in	9.8 in	35.9 in	10.6 in	45.5 in	165.0 Lb	134.2 Lb	299.2 Lb
AC25 36	36 in	7.5 in	7.9 in	15.4 in	43.1 in	9.8 in	39.9 in	10.6 in	49.4 in	209.0 Lb	145.2 Lb	354.2 Lb
AC25 39	39 in	7.5 in	7.9 in	15.4 in	46.3 in	9.8 in	42.9 in	10.6 in	55.8 in	226.6 Lb	156.2 Lb	382.8 Lb
AC25 42	42 in	8.7 in	7.9 in	16.5 in	49.5 in	9.8 in	45.9 in	10.6 in	61.1 in	228.8 Lb	165 Lb	393.8 Lb
AC25 48	48 in	8.7 in	7.9 in	16.5 in	56.0 in	9.8 in	51.9 in	10.6 in	68.8 in	233.2 Lb	176 Lb	409.2 Lb
AC25 54	54 in	9.3 in	9.3 in	18.5 in	62.5 in	9.8 in	57.9 in	10.6 in	70.8 in	338.8 Lb	235.4 Lb	574.2 Lb
AC25 60	60 in	11.4 in	11.4 in	22.8 in	68.7 in	9.8 in	63.9 in	10.6 in	77.0 in	413.6 Lb	303.6 Lb	717.2 Lb
AC25 72	72 in	11.4 in	11.4 in	22.8 in	81.9 in	9.8 in	75.9 in	10.6 in	91.0 in	512.6 Lb	418 Lb	930.6 Lb
AC25 79	79 in	11.4 in	11.4 in	22.8 in	89.5 in	9.8 in	82.9 in	10.6 in	98.5 in	585.2 Lb	451 Lb	1036.2 Lb
AC25 84	84 in	12.0 in	12.0 in	24.0 in	94.8 in	9.8 in	87.9 in	10.6 in	103.9 in	638.0 Lb	506 Lb	1144.0 Lb
AC25 94	94 in	12.0 in	12.0 in	24.1 in	105.6 in	9.8 in	97.9 in	10.6 in	114.7 in	748.0 Lb	602.8 Lb	1350.8 Lb

The technical data shown are subject to change without notice.

Description

Modular vulcanizer made in steel composed by sections of 260 mm length of platen. Available for several belt widths, from 650mm up to 2400mm. The total length of the vulcanization area is assembled by grouping the required units. Each one is independent and includes the hydraulic pressure system, heating system and cooling system. Composed by 2 parts, top and bottom, both include the heating platens that hold the heating elements and the tenperature probes. The air cooling system is located in the top part. Completely automatic process programmed from the control unit (heating, dwell time and cooling). The sections are joined horizontally and vertically, allowing the assembly of the press over uneven surfaces.

Controllers

Control box for up to 4 sections. Easy programming. Automatic control of the whole splicing process, once the melting temperature, the dwell time and the cooling temperature have been set. Incorporates one thermometer and one ammeter per section. The ammeter allows the identification of possible problems in the electrical system of the vulcanizer, besides a voltmeter for input voltage reading that allows to detect any problem in the power supply. Automatic end-of-cycle buzzer.

Pressure System

Adjustable and applied by means of hydraulic cylinders connected in series, built in the lower beam and from high quality materials. Two versions available: 7 bar (100PSI) or 14 bar (200PSI). The weights and heights of the sections may vary depending on this. Pressure may be supplied from: manual hydraulic unit or electrohydraulic unit.

Heating System

Fast heating of the platens by means of stainless steel heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling System

The cooling system consists of 2 high-performance fans placed on the fiber glass of the top part of each section. Air favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. They activate automatically or manually from the control unit process.

Bolts

Light safety bolts that allow a perfect assembly of the sections. Steel made. Easily adjustable to different belt thicknesses. Designed with safety factor 2 (capable of withstanding twice the maximum load pressure of the beam).