Komp

Compact Vulcanizer, fast and easy to install.

- Easily removable divided into 5 parts, reducing the weight load for the operator.

- Fast and automatic process.

- Low height frame for workspaces with difficult access.

- External control unit.

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Technical Data
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Material	Aluminium
Pressure	Airbag lower frame - 7 Bar (100PSI)
Heating	Heating elements - 185º C (365º F) Max.
Cooling	Water
Belt width	Up to 1800mm (72")
Platen Length	364mm-520mm-624mm-728mm-832mm-1664mm (14,8"-21,2"-25,5"-29,7"-32,7"-65,5")
Angle	16º - 22º - 90º

Metric Measurements Imperial Measurements

Technical data with metric system correspond to the 16º models, and with imperial system to the 22º ones. The weight of the lower frame includes the bolts and the pins. The total weight includes the 2 heating platens and the pressure bag.

Model	Belt (mm) (in)	G1 (mm) (in)	G3 (mm) (in)	A (mm) (in)	B (mm) (in)	C (mm) (in)	H (mm) (in)	L (mm) (in)	Bottom frame weight (Kg) (Lb)	Top frame weight (Kg) (Lb)	Platen weight (Kg) (Lb)	Total weight (Kg) (Lb)
Komp 650x350	650 mm	181 mm	332 mm	780 mm	350 mm	750 mm	364 mm	960 mm	29.4 Kg	21.5 Kg	19.88 Kg	95.51 Kg
Komp 800x350	800 mm	191 mm	352 mm	940 mm	350 mm	904 mm	364 mm	1120 mm	35.3 Kg	26 Kg	22 Kg	109 Kg
Komp 1000x350	1000 mm	201 mm	372 mm	1145 mm	350 mm	1101 mm	364 mm	1325 mm	41.5 Kg	31.5 Kg	30.5 Kg	142.5 Kg
Komp 1200x350	1200 mm	226 mm	422 mm	1355 mm	350 mm	1303 mm	364 mm	1535 mm	53.0 Kg	40 Kg	36 Kg	175 Kg
Komp 1400x350	1400 mm	246 mm	462 mm	1560 mm	350 mm	1500 mm	364 mm	1740 mm	62.8 Kg	38.64 Kg	39.77 Kg	190.68 Kg
Komp 1600x350	1600 mm	271 mm	512 mm	1770 mm	350 mm	1701 mm	364 mm	1950 mm	79.1 Kg	59.13 Kg	45.12 Kg	239.52 Kg
Komp 650x500	650 mm	186 mm	342 mm	780 mm	500 mm	750 mm	520 mm	960 mm	36.7 Kg	28.34 Kg	28.41 Kg	128.79 Kg
Komp 800x500	800 mm	201 mm	372 mm	940 mm	500 mm	904 mm	520 mm	1120 mm	44.5 Kg	34.5 Kg	28 Kg	143.1 Kg
Komp 1000x500	1000 mm	206 mm	382 mm	1145 mm	500 mm	1101 mm	520 mm	1325 mm	52.2 Kg	40.6 Kg	41.7 Kg	186 Kg
Komp 1200x500	1200 mm	241 mm	452 mm	1355 mm	500 mm	1303 mm	520 mm	1535 mm	68.0 Kg	54.34 Kg	49.35 Kg	233.08 Kg
Komp 1400x500	1400 mm	271 mm	512 mm	1560 mm	500 mm	1500 mm	520 mm	1760 mm	86.4 Kg	67 Kg	56.5 Kg	281.92 Kg
Komp 1600x500	1600 mm	321 mm	612 mm	1770 mm	500 mm	1701 mm	520 mm	1970 mm	114.0 Kg	89 Kg	64.46 Kg	347.69 Kg
Komp 650x600	650 mm	191 mm	352 mm	780 mm	600 mm	750 mm	624 mm	960 mm	42.5 Kg	32.4 Kg	34.09 Kg	151.38 Kg
Komp 800x600	800 mm	206 mm	382 mm	940 mm	600 mm	904 mm	624 mm	1120 mm	48.6 Kg	38 Kg	42 Kg	180.2 Kg
Komp 1000x600	1000 mm	211 mm	392 mm	1145 mm	600 mm	1101 mm	624 mm	1325 mm	56.7 Kg	44.5 Kg	49 Kg	211.5 Kg
Komp 1200x600	1200 mm	251 mm	472 mm	1355 mm	600 mm	1303 mm	624 mm	1535 mm	76.8 Kg	61 Kg	59 Kg	279.5 Kg
Komp 1400x600	1400 mm	281 mm	532 mm	1560 mm	600 mm	1500 mm	624 mm	1760 mm	100.0 Kg	88 Kg	70 Kg	343 Kg
Komp 1600x600	1600 mm	331 mm	632 mm	1770 mm	600 mm	1701 mm	624 mm	1970 mm	126.8 Kg	100.77 Kg	77.35 Kg	401.24 Kg
Komp 1000x700	1000 mm	251 mm	472 mm	1145 mm	700 mm	1101 mm	728 mm	1345 mm	81.2 Kg	69.05 Kg	58.38 Kg	281.3 Kg
Komp 1200x700	1200 mm	281 mm	532 mm	1355 mm	700 mm	1303 mm	728 mm	1555 mm	101.7 Kg	88.27 Kg	69.09 Kg	345.08 Kg
Komp 1400x700	1400 mm	301 mm	572 mm	1560 mm	700 mm	1500 mm	728 mm	1760 mm	121.0 Kg	106.42 Kg	79.54 Kg	405.93 Kg
Komp 1600x800	1600 mm	339 mm	645 mm	1770 mm	800 mm	1701 mm	832 mm	2171 mm	197 Kg	185 Kg	105 Kg	612 Kg
Komp 1800x1600	1800 mm	490 mm	950 mm	2040 mm	1600 mm	1961 mm	1664 mm	2400 mm	864 Kg	804 Kg	330 Kg	2900 Kg
Komp 24x14	24 in	7.1 in	13.1 in	30.1 in	13.8 in	27.9 in	14.8 in	37.2 in	63.8 Lb	46.20 Lb	42.9 Lb	204.6 Lb
Komp 26x14	26 in	7.3 in	13.5 in	32.3 in	13.8 in	29.9 in	14.8 in	39.4 in	68.3 Lb	50.03 Lb	46.0 Lb	221.5 Lb
Komp 30x14	30 in	7.5 in	13.9 in	36.6 in	13.8 in	33.9 in	14.8 in	43.7 in	70.4 Lb	56.74 Lb	52.2 Lb	244.2 Lb
Komp 32x14	32 in	7.7 in	14.3 in	38.7 in	13.8 in	35.9 in	14.8 in	45.8 in	80.2 Lb	59.40 Lb	53.9 Lb	257.0 Lb
Komp 36x14	36 in	7.9 in	14.6 in	43.1 in	13.8 in	39.9 in	14.8 in	50.2 in	88.0 Lb	66.29 Lb	61.4 Lb	292.0 Lb
Komp 40x14	40 in	8.1 in	15.0 in	47.4 in	13.8 in	43.9 in	14.8 in	54.5 in	96.8 Lb	72.60 Lb	67.5 Lb	325.6 Lb
Komp 42x14	42 in	8.5 in	15.8 in	49.5 in	13.8 in	45.9 in	14.8 in	56.6 in	103.4 Lb	77.00 Lb	70.6 Lb	341.0 Lb
Komp 48x14	48 in	9.3 in	17.4 in	56.0 in	13.8 in	51.9 in	14.8 in	63.1 in	123.2 Lb	94.18 Lb	79.8 Lb	396.5 Lb
Komp 54x14	54 in	9.7 in	18.2 in	62.5 in	13.8 in	57.9 in	14.8 in	70.4 in	139.9 Lb	107.89 Lb	89.0 Lb	447.5 Lb
Komp 60x14	60 in	10.7 in	20.2 in	69.0 in	13.8 in	63.9 in	14.8 in	76.9 in	156.2 Lb	121.00 Lb	98.3 Lb	497.2 Lb
Komp 24x20	24 in	7.3 in	13.5 in	30.1 in	19.7 in	27.9 in	21.2 in	37.2 in	79.2 Lb	61.60 Lb	61.3 Lb	277.2 Lb
Komp 26x20	26 in	7.5 in	13.9 in	32.3 in	19.7 in	29.9 in	21.2 in	39.4 in	86.5 Lb	65.96 Lb	66.0 Lb	285.6 Lb
Komp 30x20	30 in	7.7 in	14.3 in	36.6 in	19.7 in	33.9 in	21.2 in	43.7 in	96.0 Lb	75.13 Lb	74.5 Lb	336.2 Lb
Komp 32x20	32 in	7.9 in	14.6 in	38.7 in	19.7 in	35.9 in	21.2 in	45.8 in	101.4 Lb	82.70 Lb	78.8 Lb	360.0 Lb
Komp 36x20	36 in	8.1 in	15.0 in	43.1 in	19.7 in	39.9 in	21.2 in	50.2 in	109.1 Lb	88.00 Lb	83.6 Lb	385.0 Lb
Komp 40x20	40 in	8.3 in	15.4 in	47.4 in	19.7 in	43.9 in	21.2 in	54.5 in	122.4 Lb	97.90 Lb	96.5 Lb	436.9 Lb
Komp 42x20	42 in	8.7 in	16.2 in	49.5 in	19.7 in	45.9 in	21.2 in	56.6 in	131.9 Lb	105.60 Lb	105.6 Lb	476.3 Lb
Komp 48x20	48 in	9.7 in	18.2 in	56.0 in	19.7 in	51.9 in	21.2 in	63.1 in	157.7 Lb	126.39 Lb	114.0 Lb	540.1 Lb
Komp 54x20	54 in	10.3 in	19.4 in	62.5 in	19.7 in	57.9 in	21.2 in	70.4 in	190.4 Lb	162.93 Lb	127.2 Lb	638.7 Lb
Komp 60x20	60 in	11.5 in	21.7 in	69.0 in	19.7 in	63.9 in	21.2 in	76.9 in	225.1 Lb	194.92 Lb	140.4 Lb	735.1 Lb
Komp 24x24	24 in	7.5 in	13.9 in	30.1 in	23.6 in	27.9 in	25.5 in	37.2 in	88.0 Lb	68.20 Lb	73.5 Lb	323.4 Lb
Komp 26x24	26 in	7.7 in	14.3 in	32.3 in	23.6 in	29.9 in	25.5 in	39.4 in	95.5 Lb	74.80 Lb	79.2 Lb	350.2 Lb
Komp 30x24	30 in	8.1 in	15.0 in	36.6 in	23.6 in	33.9 in	25.5 in	43.7 in	110.0 Lb	85.80 Lb	89.4 Lb	404.8 Lb
Komp 32x24	32 in	8.3 in	15.4 in	38.7 in	23.6 in	35.9 in	25.5 in	45.8 in	116.6 Lb	92.40 Lb	94.6 Lb	431.2 Lb
Komp 36x24	36 in	8.3 in	15.4 in	43.1 in	23.6 in	39.9 in	25.5 in	50.2 in	123.8 Lb	99.84 Lb	105.2 Lb	459.7 Lb
Komp 40x24	40 in	8.7 in	16.2 in	47.4 in	23.6 in	43.9 in	25.5 in	54.5 in	131.9 Lb	110.00 Lb	114.4 Lb	501.8 Lb
Komp 42x24	42 in	9.1 in	17.0 in	49.5 in	23.6 in	45.9 in	25.5 in	56.6 in	138.6 Lb	116.60 Lb	121.0 Lb	523.6 Lb
Komp 48x24	48 in	10.1 in	19.0 in	56.0 in	23.6 in	51.9 in	25.5 in	63.1 in	184.3 Lb	143.00 Lb	134.2 Lb	643.5 Lb
Komp 54x24	54 in	11.1 in	20.9 in	62.5 in	23.6 in	57.9 in	25.5 in	70.4 in	206.8 Lb	160.60 Lb	152.6 Lb	723.8 Lb
Komp 60x24	60 in	11.9 in	22.5 in	69.0 in	23.6 in	63.9 in	25.5 in	76.9 in	245.1 Lb	217.80 Lb	176.0 Lb	858.0 Lb
Komp 32x28	32 in	9.5 in	17.8 in	38.7 in	27.6 in	35.9 in	29.7 in	46.6 in	156.6 Lb	132.00 Lb	112.2 Lb	540.5 Lb
Komp 42x28	42 in	10.7 in	20.2 in	49.5 in	27.6 in	45.9 in	29.7 in	57.4 in	200.0 Lb	173.80 Lb	143.0 Lb	702.5 Lb
Komp 54x28	54 in	11.9 in	22.5 in	62.5 in	27.6 in	57.9 in	29.7 in	70.4 in	269.3 Lb	242.00 Lb	180.4 Lb	926.2 Lb

The technical data shown are subject to change without notice.

Description

Compact press made in aluminium. Available for several belt widths, from 650mm up to 1600mm. Lengths of platen 365mm, 522mm, 627mm, 728mm, 832mm and 1664mm (14”, 21”, 25”, 29”, 32,7' and 65,6'). The vulcanizer includes pneumatic pressure system, heating system and cooling system. Removable divided into 5 parts (top frame, top platen, bottom platen, pressure bag and bottom frame) for ease of handling. Completely automatic process programmed from control unit (heating, dwell time and cooling).

Controllers

Easy to program control unit. Automatic control of the whole splicing process once the melting temperature of both platens, the dwell time, the cooling temperature and the pressure have been set. The control box features an Automatic Temperature Regulation System (ATRS), that monitors automatically the differences of temperature between the heating platens during heating and dwell time. By doing so, differences of more than 2ºC are avoided. Includes voltmeter for input voltage reading that allows to detect any problem in the power supply. Includes also a pressure regulator, manometer and pneumatic valve with quick inflation and deflation. Automatic end-of-cycle buzzer.

Pressure system with wide section pressure bag

The pressure is applied to the belt by means of a pressure bag. 7 bar (100PSI) maximum pressure.

Heating System

Fast heating of both platens by means of silicone heating elements. Each one is made with an asymmetrical winding to supply an even heat distribution all along the belt. The elements get warmer on the ends to compensate the loss of temperature and avoid heat concentration in the middle. Temperature programable up to 200º C / 392º F.

Cooling System

Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump. Water favours a rapid temperature reduction of the belt and reduces waiting time for a new use of the press. It activates automatically at the end of the dwell temperature process.

Bolts

Perfect assembly of the top and bottom frames. Steel made. Easily adjustable to different belt thicknesses. Steel made with safety factor 2 (capable of withstanding twice the maximum load pressure of the press).